Fiber laser cutting machine

MOLD TOOL REPAIRSWhy are Lasers useful For Mold Tool Repairs?For manufacturers who rely on injection molding, the longevity of mold tools is just as important as part cost and quality. The condition of a mold affects the quality of the components produced; therefore, regular maintenance can prevent part failures and lower the overall cost of injection molding projects.
Laser welding for mold tool repairs presents significant benefits. Lasers are very accurate and deliver very precise beams, allowing tight control of the energy delivered to the weld. This substantially reduces the Heat Affected Zone (HAZ) around the weld. Heat anneals the metal (i.e. makes it softer), leading to a greater rate of wear in the softened area of the mold. Heat can also cause physical distortion of the mold affecting delicate features in a precision cavity. With less material to remove the machining and rework time is decreased and the repair process is shortened.

Robotic Laser CuttingLaser cutting is a non-contact process that uses a laser beam to cut ferrous materials < 6mm thick. This technology is commonly used for upper car and truck body parts, A pillars and B pillars.
AdvantagesHigh quality of cutting edgesLow heat input into the materialHigh processing speeds when working with a variety of work piecesLow investment cost (up to 35% lower investment cost than traditional 5-axis laser-cutting machine)Possibility to eliminate existing operations (eg. in-line cutting of hot stamped parts)Ease of integration and flexibility

It is electromechanical integration of laser cutting equipment, the equipment consists of fiber laser, chiller, fiber cutting head, cutting machine for sheet and pipe, control system, water and air system, and dust collection system, which is available for metal pipe and sheet. It is suitable for cutting stainless steel, carbon steel, alloy steel, silicon steel, galvanized steel, aluminum, titanium and other metal materials. 2. The machine table machined by large planning machine, annealing treatment, high rigid, no distortion under long time working. 3.Double drive system, YASKAWA, helical gear rack and pinion, steady running at high speed and high accuracy 4.Table side with direction ball bearing for easy material feeding 5. Wireless remote, convenient for operation 4.Cabinet with A/C, Removable control cabinet, maintenance more convenient 8.Cooling system, water cooling and air cooling 9.Lubrication system 10.Auto dust collection system, slag discharge system Main application Suitable for stainless steel, carbon steel and some other metal materials precise cutting, applicable for aerospace technology, rocket, plane, robot, elevator, steamship and automobile manufacturing and metal parts processing industry for metal plate, advertisement, kitchen ware, bit tool, hardware etc.

Product Details:

• UW laser fiber laser, with “SPI” optical module inside;

• Spot Size to sub 10μm;
• High stability laser: Typically<1% output power variation
• Dynamic pulse shape control
• Cutting/welding thin metal sheet
• Free maintenance for laser

Specifications:

 

Upgrading from a CO2 laser to a fiber laser or adding a fiber laser in addition to an existing CO2 laser can lead to big returns!

Fiber Laser technology is the new standard. Fiber laser cutting solutions account for 80% of the sheet metal laser cutting market for steel, stainless steel, and aluminum, in 1/4″ thickness or less. Manufacturers currently using C02 profile cutting lasers are seeing many advantages in upgrading their existing CO2 lasers to a fiber; they achieve comparable cut quality and significantly higher cutting speeds for a fraction of the operation cost, reducing part cost and increasing profit!

Here are some advantages of cutting sheet metal with a fiber laser:

1.      Operating costs decreased by 80%

2.      Cut up to 400% faster than a CO2

3.    Can cut reflective metals

        4.    Compact